Microwaves, washing machines, and trains. Poka-yoke means-making the system/process mistake proof or error-proof so that defects generation can be eliminated at source or at first place, and can be easily detected and corrected. Start your 7-day free trial to receive access to high fidelity. An analysis of the company's production process finds that most of its products go through three different teams of software engineers and that many of the mistakes. Poka-yoke, a Japanese term that means “mistake-proofing,” refers to any tool or mechanism that keeps a person from being able to perform an action in an incorrect manner. Definition and meaning can be found here:is a Lean Six Sigma tool that helps you prevent process errors by designing fail-safe mechanisms or feedback signals. reject. An analysis of the company's production process finds that most of its products go through three different teams of software engineers and that many of the. A poka-yoke is any mechanism in a lean manufacturing process that helps an equipment operator avoid (yokeru) mistakes (poka). In manufacturing, this means not accepting, creating. Translate Poka yoke. yoke pronunciation. (shoulder piece of a garment) canesú nm. Defining requirements or ensuring continuous flow are good things but are not entirely part of error-proofing. - The third poka yoke method uses sensors to determine if a motion or a step in a process has occurred. Its reason for existing is to dispose of deformities by counteracting, revising, or featuring mistakes as they happen – for instance, a dance that holds parts for handling may be altered to just enable them to be held. Poka-yoke (poh-kah yoh-keh) is a Japanese term that means “mistake-proofing” or more literally — avoiding (yokeru) inadvertent errors (poka). Poka-Yoke Definition. When somebody hears it the first time, it looks like some kind of video game name but in reality, this is one of the powerful lean tools used for 100% defect prevention in organizations. What is poka yoke? In this resource, we’ll discuss some poka yoke examples, but before we dive into that, let’s quickly explore what it actually is. Pronunciation of Poka- yoke with 1 audio pronunciations. Poka yoke (pronounced (poh-kah yoh-keh) is a mistake proofing approach to eliminating errors or preventing errors that was developed by the Japanese engineer Shigeo Shingo in the 1960s. The Poka Yoke principle has also found favor in IT where agile development is practiced – a method called “test-driven. Add the details and make it as per. . How to say Poka- yoke in Spanish? Pronunciation of Poka- yoke with 1 audio pronunciation and more for Poka- yoke. " Poka yoke, therefore, is a technique for building mechanisms into a process that prevent. Many people think the definition of poka-yoke is to design and make a piece of well-functioning. It was Shigeo Shingo, one of the industrial engineers working with Taiichi Ohno, who developed and coined the technique in the 1960s. Poka-Yoke is Japanese for "mistake proofing. Proposal: an extended definition of poka-yoke. Poka-Yoke Definition. The word Poka means ‘inadvertent mistake’ and Yoke means ‘prevention’. See Spanish-English translations with audio pronunciations, examples, and word-by-word explanations. This session will provide a systematic understanding of Mistake. Also defect prevention is the goal of IATF 16949. Poka-yoke. How to say poka-yoke in Norwegian? Pronunciation of poka-yoke with and more for poka-yoke. In short, Poka-Yoke is an easy technique of improving a process by proactive elimination of mistakes. In the 1960’s the term poka yoke was first applied to the industrial process by Shigeo Shingo at the Toyota Motor Company. It is a mechanism in the process to avoid ( Yokeru) mistakes ( Poka). It has since been used not only on the shop. Proposal: an extended definition of poka-yoke. Kragujevac, Centralna Srbija, Serbia. So we should focus on error-proofing from new. #1) An example of missing attachment files while composing an email using Gmail. Poka-yoke (ポカヨケ, [poka joke]) is a Japanese term that means "mistake-proofing" or "error prevention ". • Understand the types of inspection and their effectiveness. Poka-yoke, or mistake-proofing, is a Japanese lean manufacturing strategy for eliminating human mistakes during production in order to prevent product defects. What does poka-yoke mean? Information and translations of poka-yoke in the most comprehensive dictionary definitions resource on the web. In the prevention type of Poka Yoke the mistake is controlled or Avoided before happening at the work place. Poka-yoke, a Japanese term roughly translated as “mistake. What is a poka-yoke? A poka-yoke is a mechanism that is put in place to prevent human error. In this video, we'll cover: - What is a Poka-Yoke? - The different types of Poka-Yoke. Sample translated sentence: Lean "tools" include constant process analysis (kaizen), "pull" production (by means of kanban) and mistake-proofing (poka yoke). - Poka-Yoke examples. The concept of poka-yoke involves limiting the number of possible incorrect options, resulting in fewer (or no) user errors. If you're trying to detect something, put it in the "detection" field. Die Lösungsfindung von Poka Yoke orientiert sich an der Vermeidung von Fehlerhandlungen. At the time, factory workers who were putting together. Looking for the definition of POKA-YOKE? Find out what is the full meaning of POKA-YOKE on Abbreviations. Process information Includes the results of all in-process tests as well as the poka - yoke devices. At its heart, a poka yoke is a really simple thing. Poka-yoke is a Japanese term that means “error-proofing” by implementing simple and inexpensive devices that help operators avoid mistakes in their work caused by the. + Follow. If the step has not occurred or has occurred. Alert method gives 30% of the guarantee of good products. Prevention. To me poka-yoke is not successful if it only prevents damage by mistakes. How to say Poka yokeru in English? Pronunciation of Poka yokeru with and more for Poka yokeru. V doslovném překladu znamená poka – neúmyslná chyba a joke – zmenšení, z čehož plyne, že poka–joke je systém, který se stará o. How to pronounce, defi. Company funded by the Innovation Fund of the Republic of Serbia, as "mini-grant" support program. Shigeo Shingo first utilized the term Poka-Yoke to describe industrial processes designed to prevent human errors. How to say poka-yoke in Finnish? Pronunciation of poka-yoke with and more for poka-yoke. Listen to the audio pronunciation of Poka yoke on pronouncekiwi. yoke n. In English, a poka-yoke is sometimes referred to as "mistake-proof" or "fool-proof. How to say poka-yoke in Afrikaans? Pronunciation of poka-yoke with 1 audio pronunciation and more for poka-yoke. In Japanese, the term means "mistake-proofing". Poka-yoke (japanska: ポカヨケ) är ett system och metod för att undvika eller upptäcka misstag innan de sker. provide and does not produce 100%. How to say poka-yoke in French? Pronunciation of poka-yoke with 1 audio pronunciation and more for poka-yoke. A methodology of using low-cost techniques to error-proof production processes. Of note, the term is of Japanese origin and is one of the handful of the more commonly used Japanese terms that have become mainstream in Lean circles. Från början kallade han det baka-yoke. [3] Author Definition Hinckley and Barkan [4] Poka-yoke utilizes devices in order to prevent errors during the manufacturingWhat is the Poka-yoke technique? Poka-yoke is a Japanese term that means (poka – Mistake, yoke – proofing) mistake proofing. Tab. Addressing them helps streamline the process and increase productivity while reducing costs and preventing incidents, accidents, and near misses. Poka yoke Pronunciation How to pronounce Poka yoke. How to say Poka- yoke in Italian? Pronunciation of Poka- yoke with 1 audio pronunciation and more for Poka- yoke. In both cases, the final goal is the same: finding and eliminating potential problems in a process. It involves finding the problem’s root cause and ensuring errors/mistakes do not occur during manufacturing. In this paper, Poka yoke as one of the effective quality design techniques experienced in manufacturing has beensuggested and developed for service fail-safing. 1. Start your 7-day free trial to receive access to high fidelity premium pronunciations. The poka-yoke meaning and origin are from Japan. Any mistakes made during these steps cause defects, at which point the poka-yoke mechanism can shut the machines down and save the company valuable. provide and does not produce 100%. Poka-Yoke means ‘mistake-proofing’ or more literally – avoiding (yokeru) inadvertent errors (poka). You will need to train operators and. This makes it a preventative form of quality control since errors are detected and then rectified before they occur. Poka Yoké ou Anti-erreur pour libérer vos processusYou should consider the following factors when selecting a method of poka-yoke: the cost, the complexity, the reliability, the compatibility, the flexibility, the maintainability, and the. 3. " Essentially, a poka-yoke is a safeguard that prevents a process from proceeding to the next step until the proper conditions have been met. Poka-yoke is a Japanese term that means mistake-proofing. . Poka-yoke is a Japanese term that means “error-proofing” by implementing simple and inexpensive devices that help operators avoid mistakes in their work caused by the wrong parts, leaving out a part, installing a part backwards, etc. Poka-yoke is a lean manufacturing tool that refers to “mistake-proofing” or “error-proofing” a process. Its purpose is to eliminate product defects by preventing, correcting, or drawing attention to human errors as they occur. Listen to the audio pronunciation in several English accents. • Understand the types of inspection and their effectiveness. How to say Poka- yoke in Swedish? Pronunciation of Poka- yoke with and more for Poka- yoke. Also known as error-proofing or mistake-proofing, poka-yoke is considered a key item in the Six Sigma toolbox. Poka yoke, Plockindikering, pick-to-light-system Materialhantering, verifiering och kontroll vi hjälper er att sätta upp bra verktyg enligt lean konceptet. Yoke is literally "to avoid," and poka translates as "inadvertent errors. Specifically, poka-yoke tries to achieve zero defects by. Poka Yoke makes it practically impossible to make mistakes. Poka Yoke ähnelt als fehlervermeidendes Prinzip dem. The principle is the same for both terms. Meaning of poka-yoke. It suggests seven production concepts and tools to improve our processes. poka-yoke adj. In Japanese, Poka-Yoke, “ポカヨケ” (pronounced poh-kah-yoh-keh) means to mistake-proof or to prevent errors. It refers to any method or device that prevents defects, errors, or failures from occurring or reaching the. Poka Yoke (pronounce d. This is the motto of Poka Yoke or Mistake Proofing. If you want to learn more about poka-yoke, you can read books, articles, blogs. To remove all unintended errors and human errors. How to say Poka- yoke in Polish? Pronunciation of Poka- yoke with and more for Poka- yoke. Shingo’s initial term was baka-yoke, which means “fool-proofing” or “idiot proofing. A. Learning Objectives. Poka yoke is one of the pillars of the Toyota Production System and was established through jidoka. How to say poke. 301 Moved Permanently. “Baka” often refers to a standard beyond people’s human ability, as opposed to “Poka” with a standard for people who have the ability, but are actively disengaged. 15. Examples of Real. It’s also closely related to other concepts such as Jidoka. Break 'poka yoke' down into sounds: say it out loud and exaggerate the sounds until you can consistently produce them. Poka-yoke (pronounced PO-kah yo-KAY) is a Japanese cartoon, it’s actually a Japanese term that means to avoid (yokeru) mistakes (poka). Fuel injector transfer line with poka-yoke · Brush transfer line · Load/Unload Station of a golf ball transfer line. A good definition of poka yoke is simply “mistake proofing”. Poka Yoke is any mechanism in a Lean manufacturing process that helps to avoid mistakes. Get the latest news and gain access to exclusive updates and offersThis Kaizen event is known as the PDCA – Plan, Do, Check, and Act – method, which takes a scientific approach to continuous improvements. Strategi Poka Yoke menghilangkan kesalahan manusia dari proses Anda sehingga produk cacat tidak pernah sampai ke pelanggan, artinya proses Anda lebih produktif dan menguntungkan. sert à: - Permettre un contrôle 100% et peu couteux - Réduire au minimum les délaisPoke-yoke. Strategi Poka Yoke menghilangkan kesalahan manusia dari proses Anda sehingga produk cacat tidak pernah sampai ke pelanggan, artinya proses Anda lebih produktif dan menguntungkan. Poka Yoke meaning and methods. - work instructions. Poka-Yoke is a powerful tool that complements Six Sigma methodology. Prevention poka yoke: Techniques are designed to prevent errors from occurring in the first place. A methodology of using low-cost techniques to error-proof production processes. Rate the pronunciation difficulty of Poka- yoke. Poka-yoke was developed as a key component of the Toyota Production System (TPS), but the tool can prove useful in any industry. The history of term starts back in 1961 [38] when Shingo visited Yamada electric plant . A Poka-Yoke is any piece of a manufacturing process that enables a Toyota part to stay away from ( yokeru) botches ( poka ). How does Poka-Yoke work?Definition of poka-yoke in the Definitions. This method inform about not. Its purpose is to eliminate product defects by preventing, correcting, or drawing attention to human errors as they occur. Outlet in the sink, to prevent overflow. Poka-Yoke starts with an understanding of the cause-and-effect relationship of a defect, followed by a remedy that eliminates the occurrence of the mistakes that lead to that defect. VDOMDHTMLad>. Within the. - directly connected with occurence and detectability tasks of FMEA. You can use tools such as the 5 Whys, fishbone diagrams, or FMEA (Failure. It’s not about finding or correcting mistakes in a process but preventing them from ever being made. Translation of "poka-yoke" into Spanish . For this purpose, the subjects of. While Poka Yoke was designed with manufacture in mind, it can also be used in service industries to improve customer experience and customer-facing processes. Poka Yoke minimizes these costs by eliminating errors at the source. detection. The combined approach of the poka-yoke system utilizing IoT in the SSW production line yielded satisfactory results with reduced customer claims to 5. In any given process with human operators, mistakes and errors are bound to happen. It was initially called baka-yoke or “fool proofing”, which was later changed to mistake-proofing or poka-yoke. In the automotive industry X there are three levels Poka-Yoke: ALERT. These graphical and statistical tools are used to analyze and solve work-related problems effectively. We will discuss what poka-yoka – pronounced as poh-kah yoh-keh – is, its history, the benefits and. The idea was originally developed in the 1960s by Shigeo Shingo who was one of the IE engineers at Toyota. Poka-yoke, pronounced PO-ka-yo-KAY, is the use or design of a device or mechanism that assists an operator (or anyone else) in avoiding mistakes. . What we do as game developers is far more complicated than assembling cars to spec. Durch die Anwendung von Kreativitätstechniken lassen sich zielorientiert Lösungen für die Fehlerursachen finden. #3) Google search engine. Beispiele für das Poka Yoke Prinzip begegnen dir oft im Alltag. Before starting to use the Poka Yoke methods and methodology, here are some things you should consider. It is a foundational tool in Lean targeting eliminating waste, streamlining processes and. a frame fitted to a person's shoulders to carry a load in two equal portions. Poka-Yoke Error-proofing is the act of making errors impossible through great design. 301 Moved Permanently. ” Poka-yoke makes use of simple, but effective tools and signals to prevent errors from occurring. The contact method of poka-yoke identifies defects through physical attributes. El regulador del depósito de aire estaba colocado con una abrazadera. Poka-yoke is a Japanese term for a process that is translated in English as "mistake proofing. How to say Poka- yoke in Norwegian? Pronunciation of Poka- yoke with and more for Poka- yoke. But what we can do is to reduce the chance of doing mistakes. yoke: [noun] a wooden bar or frame by which two draft animals (such as oxen) are joined at the heads or necks for working together. Poka-joke, je japonský výraz (angl. This mechanism in this example can be implemented by a shop floor team with mostly mechanical skills. a frame fitted to a person's shoulders to carry a load in two equal portions. This supports in enhancing quality at a limited cost and effort. Patton, Design for Trustworthy Software […], Prentice-Hall: Poka yoke emphasizes 100% inspections upstream for possible causes of defects, as well as rapid feedback and follow-up actions. But poka-yoke has made the leap from manufacturing to Lean management for business teams. Presented by: Akshay Pai - 11 Ankur Patil - 14 Rohan Salian - 32 ; 2. Poka-yoke is one of several Lean manufacturing tools designed to help organizations eliminate waste, streamline processes, and increase efficiency. . ”. Some examples are given by the component positioning of a mechanical assembly constrained by geometry (geometrical Poka Yoke) or tools that constrain certain actions in order to achieve or not a given effect. by Julien Miquel. It suggests seven production concepts and tools to improve our processes. Humans make mistakes, and these mistakes can cause defective products. Poka-yoke is a Japanese term that means. In the 1960s, Mr. Translation of "poka-yoke" into Hindi . Se originó en el Sistema de Producción de Toyota, hoy día es común en muchos procesos industriales, así como también en objetos y procesos cargados de tecnología. These lead to defects, which are part of the eight wastes of lean. „unglückliche Fehler vermeiden“) bezeichnet ein aus mehreren Elementen bestehendes Prinzip, welches technische Vorkehrungen bzw. How to say Poka Yoke in Turkish? Pronunciation of Poka Yoke with 1 audio pronunciation and more for Poka Yoke. Pronunciation of poke yoke with 2 audio pronunciations and more for poke yoke. The specific method you use in your situation will depend on many factors. It's a Japanese word that translates to “to avoid unintentional errors. an arched device formerly laid on the neck of a defeated person. Pronunciation in other languages. Very difficult. Poka Yoke is a Japanese term which means ” Mistake Proofing “. Poka-yoke is a Japanese term that means "mistake-proofing" or "error-prevention". Baka yoke which means “fool-proofing” was the original term before Poka-yoke was introduced. Grout Dictionary entries. The word "poka" means. 3 La méthode Poka Yoké Conclusion Définition introduction Qu'est-ce que le Poka Yoké ? Répondu par Shigeo Shingo; éviter (yokery) les erreurs (poka). Example 4: Physical poka-yoke with safety enclosures. - increasing human attention or intervention. How to say poka-yoke in Dutch? Pronunciation of poka-yoke with and more for poka-yoke. How to Pronounce Poka Yoke. Poka-yoke roughly means "avoid unexpected surprises" or "avoid blunders" in Japanese. Sample translated sentence: Poka-yoke: Conduct dialog with customer to identify customer expectation and assure customer acceptance. Slide 4: This slide showcases Poka Yoke Flowchart. Mistake is avoided from happening. • Know the three basic functions of a Poka-Yoke device. Poka-yoke (PO-ka-yo-kay) originated in the Toyota production system in the 1960s. ”. It also inclu. INTRODUCTION 4 Pronunciation POH-KAH-YOH-KAY YOKERU Avoid POKA Mistakes Coined in Japan during the 1960s Shigeo by as Shingo part of the Toyota Production System 5. Entries where "poka-yoke. A Poka-Yoke solution in tightening processes: FIAM TOM Fiam TOM, or “Tightening Operation Monitor”, is also a “poka-yoke” unit. The phrase essentially translates as “to avoid inadvertent errors. Learn MORE CONFUSING NAMES/WORDS:. The underlying idea is that a product should be designed in a way that makes it. The Farlex Grammar Book > English Spelling and Pronunciation > Common Mistakes and Commonly Confused Words > yolk vs. in Japan. How to pronounce poka yoke. Poka yoke achieves this by placing barriers against mistakes (i. Increased efficiency: With mistake-proofing mechanisms, employees can focus on value-added tasks, leading to improved productivity and shorter lead times. In Japanese, the term means "mistake-proofing". Learn how to say Yoke with EmmaSaying free pronunciation tutorials. Learn more. insan hatalarını önleyecek şekilde tasarlanmış: Trade/Economic: 2: Trade/Economic: poka-yoke n. Implementing poka-yoke. The Poka-Yoke technique is also known as Fail-Safe or Mistake Proofing. In fact, the simpler the fix to the process, the better. The concept was formalized, and the term adopted, by Shigeo Shingo as part of the Toyota Production System. 2. Rate the pronunciation difficulty of Jidoka. The definition lacks some basic user-friendliness. Shigeo Shingo as. This tool was first introduced by the key. Introduction Poka-yoke;From Wikipedia, the free encyclopedia. El método poka-yoke es una técnica japonesa que se usa para evitar errores en las operaciones de una empresa. Then there’s the manual gearbox, which requires the driver to push down on the clutch before starting the car. Key Highlights of Poka-Yoke: Definition and Purpose:. Poka-yoke aims to prevent defects by catching, correcting, and eliminating mistakes. Poka-Yoke is a Japanese term that means “mistake-proofing. 发音 Poka Yoke 4 音频发音, 2 含义, 3 翻译, 更为 Poka Yoke. - Advantages and. net dictionary. ; Record yourself saying 'poka yoke' in full sentences, then watch yourself and listen. It involves designing systems or implementing devices to prevent or detect errors before. A bar or frame by which two oxen or other draught animals are joined at their necks enabling them to pull a cart, plough, etc. - How to create your own Poka-Yoke. The first step to improve your Poka-Yoke techniques is to identify the sources of errors in your products or processes. To do that, I can get a baby seat with a seat belt. + Follow. • Know the three basic functions of a Poka-Yoke device. Erst dann führst du den Prozessschritt aus. Lásd még: A Wikipédia nem az első közlés helye. It does so by designating certain steps as 'critical', ensuring that employees who work on those steps are properly trained. According to Shingo [5] a poka-yoke is a mechanism for detecting errors and defects, which inspects 100% of the pieces, working independently on the operator's attention span. Poka-Yoke, also known as mistake-proofing, is a technique for avoiding simple human errors at work. The concept. The term “ poka yoke ” comes from Japanese as “poka” (unforeseen errors / inaccuracies mistake) and “yoke” (prevent). Poka-yoke is a methodology for “mistake-proofing” or “error-proofing” processes. Most native speakers of English will see the word “yoke” and assume that the “e” is silent so that the word rhymes. Meta description: Hear the pronunciation of yoke in American English, spoken by real native speakers. It is a Lean tool that originated from the Toyota Production System. PokaYoke के चरण 1. This video shows you How to Pronounce Poka Yoke, pronunciation guide. ‘Poka-yoke’, or mistake-proofing, is a common process control framework used by many manufacturing facilities today. This concept goes hand-in-hand with the concept of ‘jidoka’ in Japanese,Listen to the pronunciation of Poke yoke and learn how to pronounce Poke yoke correctly. It can be implemented at any time and any step of the process, where one can find mistakes or something goes wrong. A complex process. Poka-yoke: (From the Japanese, yokeru – to prevent, and poka – inadvertent errors. You should collect and track data on your quality and. apex. Poka-yoke is a Japanese term for a process that is translated in English as "mistake proofing. 词典 集合 测验 社会 贡献 CertificateThe Level 2 Poka Yoke would not be as effective and advantageous compared to Level-3, however, Level-2 Poka Yoke's are quite popular and widely made use of. A great example for anyone driving in the US is gas pump nozzles’ different shapes and sizes. Poka-Yoke was invented by Shigeo Shingo in 1960 as a part of the Toyota. You will need to train operators and provide the necessary tools and skills to perform their jobs. Examples include designing products or processes to be error-proof, simplifying tasks to reduce the risk of errors, and providing clear instructions or visual cues to guide workers. 2007, Bijay K. VDOMDHTMLad>. The technique was developed by Shigeo Shingo, who was a quality control expert for Toyota. Translation of "Poka-yoke" into French . " Various poka-yoke tools and techniques establish a better baseline for error-free processes. Root Cause: My 1 year old has free reign over everything. Aiden [tr] Kaklık Dere [tr] Last updated October 15, 2023. a state of being carried away by overwhelming emotion. A. This method uses a sensory device that detects abnormalities in a product’s shape, size, colour, weight, or dimension. Poka-yoke is a Japanese word which means mistake proofing and it is explained in this article with examples. The method also actively promotes the continuous improvement mindset across. Easy. It is a lean management tool that helps you prevent defects, reduce waste, and improve quality in your. Poka yoke adalah alat dasar Lean Six Sigma yang mengacu pada strategi yang mencegah kesalahan terjadi dalam suatu proses. Self-checks can be used to allow workers to rapidly identify slips or work errors such as incomplete or omitted operations and to verify the existence or absence of an attribute. Shigeo Shingo) POKA YOKE “Poka Yoke” means “Fail safing” or “Mistake proofing” ‘YOKE’RU is TO AVOID ‘POKA’ is INADVERTENT MISTAKES (Mistakes by chance) fffSource inspection • These techniques reduce the defect rate. 3 History and definition of Poka-Yoke . Poka yoke is a tool used by manufacturers to reduce and get rid of mistakes that could interfere with production or result in defects. In English, a poka-yoke is sometimes called “mistake-proof” or “fool-proof”. The transportation symbol is used when something i d f t th Th tis moved from one area to another. (1 Vote) Very easy. Cinq exemples de Poka-Yoke axés sur la logistique. You probably don’t have to think hard to think of an example of poka-yoke: machine guarding might come to mind as a quick example. We propose a new definition for poka yoke - a way to “error-proof” the manufacturing workforce to improve performance overall, instead of just fixing specific defects. 00 / 0 votes)Rate this definition: Poka-yoke is a Japanese term that means ?mistake-proofing?. Poka-yoke (POH-kah yoh-KEH) is the process of preventing and correcting human errors in your processes through standardization or automation. Start Free Trial. Moderate. In summary, Poka Yoke is one of the powerful lean technique that insists “Prevention is better than Correction”. Poka-Yoke refers to the best system of mistake-proofing. D. ) Simple, inexpensive, failsafe devices or systems which prevent mistakes from being made or from becoming defects. Originally designed for use in manufacturing, poka-yoke is a Japanese term that means “mistake-proofing. Poka-yoke is one of several Lean manufacturing tools designed to help organizations eliminate waste, streamline processes, and increase efficiency. Implementing poka-yoke involves designing a process in such a way that mistakes are avoided entirely or made visible for quick correction. Poka-yoke is a technique that makes it impossible to make mistakes leading to improved quality and reliability. Poka Yoke is also applied to win usable time for employees, so they can focus on the value chain. poka-yoke pronunciation - How to properly say poka-yoke. Poka-yoke was developed. When a mistake reaches the customer, it becomes a defect. Poka-yoke is a work method that facilitates the detection and elimination of errors in production and logistics processes. Guide. Poka-yoke is a lean manufacturing tool that refers to “mistake-proofing” or “error-proofing” a process. • Term adopted by Dr. Poka-Yoke definition. Fixed value type:- fixed value type poka-yoke is one part of the two segments is partially fixed – to develop the design of the fixed part in such a way that it gives signals for another part. Poka-yoke is a powerful and simple technique that can help you reduce your production costs and improve your quality. It is also known as mistake-proofing, error-proofing, and fail-safing. 1: Various interpretations of Poka-yoke. Introduction Pronunciation POH -KAH- YOH- KAY Derived from Japanese words Yokeru – Avoid Poka – Mistakes Coined in Japan during 1960s by Shigeo Shingo part of the Toyota Production System. 4 Monitor and analyze your results. Error-proofing is a philosophy whereby it is unacceptable to make even a very small number of defects or mistakes, and the only way to achieve this “zero-defect” goal is to prevent them from happening in the first place. Using Poka Yoke principle in other industries.